Process Engineer - Melt Flow & Thermodynamics Optimization (all genders)

Festanstellung, Vollzeit · Hamburg

Your mission
As a Process Engineer specializing in melt flow and thermoplastics optimization, your mission is to refine and optimize our material processing techniques to achieve exceptional quality and efficiency in 3D-printed footwear production. You will lead efforts to enhance the consistency, precision, and innovation of our pellet extrusion and thermoplastic dosing systems.
Your profile
Your Role
You’ll be part of a pioneering team focused on redefining footwear manufacturing through advanced material science. Your responsibilities will include:

  • Analyzing and optimizing melt flow behavior in pellet extruders to improve material consistency and processing efficiency.
  • Developing and implementing precise dosing strategies for thermoplastics to ensure consistent production outcomes. 
  • Conducting in-depth analytics on extrusion processes to identify inefficiencies and improvement opportunities.
  • Collaborating with R&D and production teams to refine extrusion and dosing processes for both new and existing materials. 
  • Designing and executing experiments and feasibility studies to validate process optimizations. 
  • Monitoring production metrics and resolving issues related to thermoplastic extrusion and material behavior. 
  • Leading initiatives to improve material flow, reduce waste, and enhance product quality.
  • Documenting process improvements and establishing best practices for extrusion and dosing systems. 
  • Keeping up to date with industry advancements in pellet extrusion and thermoplastic technologies to introduce new innovations.


Your Skills and Experience
  • A degree in Process Engineering, Materials Science, Mechanical Engineering, or a related field. 
  • Several years of hands-on experience with melt flow behavior, pellet extruders, and thermoplastic dosing. 
  • Strong knowledge of thermoplastic materials and their properties in high-temperature processing environments. 
  • Expertise in process optimization with a focus on improving material flow, dosing precision, and production efficiency. 
  • Analytical mindset with experience in data-driven approaches to solving manufacturing challenges. 
  • Proficiency with extrusion equipment and related technologies, including troubleshooting and fine-tuning. 
  • Collaborative work style with excellent teamwork and communication skills. 
  • Familiarity with 3D printing technologies or additive manufacturing is a plus.

Why us?
Join Us
We are an innovative startup at the forefront of 3D-printed shoe technology, and we’re looking for passionate engineers to join our dynamic team. In this key role, you’ll have the opportunity to directly influence the future of how shoes are designed and produced, making your mark on an exciting and rapidly growing industry.


Team and Work-Life
At our company, you’ll work with a diverse and multidisciplinary team of engineers, designers, and innovators who share a common goal: to revolutionize the footwear industry. We value humility, teamwork, and pushing boundaries. With a flat hierarchy, your voice will always be heard, and you’ll have the chance to collaborate across the team—including with leadership.


About Us
We are reimagining footwear with the first 3D printing technology for custom-made shoes, aiming to put printed shoes on every foot. Backed by a network of founders, influencers, and celebrities, we’re driven to disrupt the status quo and create long-lasting change. Join us as we continue to innovate and make a positive impact on the industry and beyond.


Diversity
We celebrate diversity and are committed to creating an inclusive culture. Your background, age, race, gender, or beliefs don’t matter to us—what counts is your passion and the value you bring to the team.
About us
Zellerfeld is revolutionizing the footwear industry with the world’s first 3D-printing technology for fully customizable shoes. Our goal is simple: printed shoes on every foot. We’re a passionate team of engineers, designers, and innovators, questioning the status quo and disrupting traditional manufacturing processes. Backed by founders, influencers, and celebrities who believe in our vision, we’re committed to making a lasting, positive impact—not just on the footwear industry, but on the world.
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